The machine size of the automatic adult diaper production line is 45m*9.5m*6m(for reference only) and the machine weight is 125 tons approximately because it adopts servo control and is equipped with various systems, including program system, tension system, and driven system, safety system, packing system, and web guiding system, it has extremely high production speed. It has a design speed of 300 pieces per minute and a stable working speed of up to 250 pieces per minute. Moreover, its rejection rate is very low, only reaching≤4% (excluding scrap caused by hot melt, materials splicing, or joint).
The supply of raw materials adopts independent servo drive and constant tension control to ensure a consistent feeding speed, which helps maintain the active feeding of product quality. Zero-deceleration feeding eliminates delays or interruptions in the production process, reduces downtime, and improves productivity. It also detects intermediate joints of materials, automatically removes waste, and triggers automatic alarms and shutdowns for broken materials.Automatically identifying and removing any unnecessary or defective parts during the manufacturing process, not only increases productivity but also minimizes the cost of rework or scrap.
The product structure of this production line is leg cuff hydrophobic, top sheet hydrophilic nonwoven, ADL, cotton core(SAP mixed), side tape, waistband, frontal tape, and back sheet. It has excellent liquid absorption properties, the surface quickly disperses and effectively absorbs moisture to keep the skin dry, not only ensuring the functionality of the diapers but also maintaining comfort. The size of this machine’s product, including M (680mm*450mm), L (800mm*650mm), and XL (950mm*760mm), can be customized according to the customer’s requirements.
The automatic adult diaper production line that runs automatically features a sturdy square steel frame that is both reasonable and reliable. Its design combines advanced engineering principles, can withstand heavy loads and vibration, and ensure stable performance for a long time. The reasonable design provides a safe environment for the operator, and protective measures such as emergency stop buttons and safety protection are adopted at key points on the assembly line. These preventive measures ensure that employees have a safe working environment while maintaining uninterrupted operations.
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